Global Star Pipes Manufacturing Equipment - Modern uPVC Pipe Production Line
Global Star Pipes Quality Control Laboratory - Pipe Testing and Certification

About Us

Reliable Partner For International Standards

Global Star Industries (Pvt) Ltd is a modern manufacturing company committed to producing high-quality uPVC systems and building solutions. We operate advanced manufacturing facilities equipped with modern production technology and comprehensive quality-testing systems, ensuring every product meets recognized national and international standards.

12

Years of
Experience

Controlled Production & Process Monitoring

Flow Optimized Design

Responsible Manufacturing Practices

Custom Solutions Available

ISO Certified Operations

Email us

pvc@globalstarpipe.com

Call us

+92-340-233-6041

12

Years Experience

65

Team Members

380

Happy Clients

820

Projects Done

Our Fundamentals

Global Star Fundamentals

The core principles that drive our excellence in uPVC pipe manufacturing

Quality Control (QC) and Standards

Rigorous testing is crucial to meet industry standards (e.g., ASTM, ISO).

Visual Inspection

Checking for surface defects like scratches, discolouration, or roughness.

Dimensional Accuracy

Measuring diameter, wall thickness, and length using calipers and micrometers.

Mechanical Testing

Evaluating hydraulic pressure resistance, impact resistance, tensile strength, and flexural strength.

Long-Term Testing

UV stability testing for outdoor application.

Extrusion and Production Process

The factory requires a reliable, automated extrusion line to turn powder into pipe.

Twin-Screw Extruder

A twin-screw extruder is typically preferred for uPVC, providing optimal compounding efficiency and stable output.

Die and Mold Design

The melted compound passes through a die head, determining the diameter and wall thickness of the pipe.

Vacuum Calibration and Cooling

The hot, soft pipe passes through a vacuum tank to lock in shape and then a cooling tank to solidify, ensuring precise dimensional accuracy.

Haul-Off Unit

A machine with rollers that pulls the pipe at a consistent speed to ensure uniform thickness.

Cutting and Finishing

Automatic machines cut the pipes into standard lengths, followed by socketing/belling machines to create joints.

Infrastructure and Layout

A well-designed factory layout optimizes efficiency and minimizes waste.

Production Floor

Zoning for material handling, extrusion lines, cooling, and belling.

Material Storage

Dedicated, dry space for PVC resin and chemical storage.

Warehousing

Adequate space for storing finished pipes before distribution.

Strategy and Market Focus

Targeted approach to market penetration and quality assurance.

Product Segmentation

Focusing on specific types (e.g., plumbing, agricultural drainage, or electrical conduits).

Quality Certification

Obtaining industry recognized standards (ISI, ISO) for marketability.

Utilities and Safety

Essential utilities and safety protocols for efficient and secure operations.

Electricity

High capacity and uninterrupted power supply are needed for extruders.

Water Cooling System

High-volume water circulation systems for cooling tanks.

Safety Standards

Proper ventilation for fumes, worker safety gear, and waste management (recycling of off-spec pipes).

Raw Materials and Compounding (Formulation)

The foundation of a good pipe is the mixture.

Raw Materials

PVC resin (primary building block), stabilizers (heat resistance), lubricants, additives, and fillers (calcium carbonate) are essential.

Mixing/Compounding

Raw materials must be blended in a high-speed mixer at precise temperatures to ensure uniform distribution.

Formulation Accuracy

The ratio of additives dictates the structural integrity and UV stability of the pipe.

Our Services

We Provide Best Industrial Services

HDPE Pipes

High-density polyethylene pipes designed for robust water supply, gas distribution, and industrial applications with superior durability and flexibility.

Read More

uPVC Pressure Pipes

Unplasticized PVC pressure pipes ideal for water supply, plumbing, and irrigation systems with excellent chemical resistance and long service life.

Read More

PPRC Pipes

Polypropylene random copolymer pipes offering excellent thermal stability and impact resistance for hot and cold water distribution systems.

Read More

Electrical Conduit Systems

Comprehensive electrical conduit solutions providing safe and reliable protection for electrical wiring in residential, commercial, and industrial installations.

Read More

Our Team

Dedicated Team Members

Sami Ullah Jadoon
CEO
Mazhar Khan
MD
Dost Muhammad Khan
Manager Admin
Ghalib Shah
In-charge Production line
Taufiq Umar
In-charge Quality Control and lab
Syed Faiq
Account officer
Sajid Rahman
In-charge Sales
Burhan Ud Din
In-charge shipping and raw materials